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Manufacturing

Inventory management automation with SAP integration and AI forecasting

We built an automated system connected directly to SAP that monitors stock levels in real time, detects critical shortages and sends purchase orders to suppliers without any manual intervention.

Smart warehouse dashboard displaying SAP inventory automation metrics: 40% cost reduction and 80% less manual work.

-40%

Emergency delivery costs

-80%

Manual work on purchase requests

95%

Availability of critical materials

<5min

Response time

The Challenge

The logistics team monitored stock levels manually, relying on periodic reports exported from SAP. Materials regularly dropped below the safety threshold before a replenishment order was raised, causing production delays and expensive emergency deliveries. The approval and ordering process involved multiple departments and consumed significant time that could be better spent elsewhere.

Our Solution

We developed an automated workflow integrated directly with SAP S/4HANA through standard APIs. The system continuously monitors stock levels and, when a material falls below a defined threshold, automatically generates a detailed report, sends it to the responsible manager for approval and, once confirmed, dispatches a purchase order directly to the supplier. The entire process, from detecting a shortage to sending the order, runs without manual involvement.

Technologies Used

SAP S/4HANA APIn8nSMTPMicrosoft Excel APIJavaScript
Before this system, we spent hours every week on manual checks and supplier calls. Now the whole process runs automatically and the team focuses on work that actually matters.

Evelina MihaylovaLogistics Manager

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